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By Richard L. Fricklas 



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In Buildings.com’s Beam News, we alien the U.S. Corps of Engineers’ Commentary on Beam Systems, some accepted belief for arrangement selection, and aspects of adequate film and vegetated roof systems. This cavalcade will attending at how the Corps addressed bituminous built-up beam systems.

Are Built-Up Beam Systems Still Viable?While single-ply systems accept captured abundant of the contempo press, bituminous beam systems (including adapted bitumen) still represent a cogent allotment of all low-slope beam activity. In new construction, hot BUR was arise at 13 percent of the market, algid BUR at 2 percent, and MB at 19 percent, according to the December 2006 affair of RSI magazine.  With about 150 years of acquaintance and accurate performance, BUR systems are still adopted by abounding architecture owners and operators, abnormally if they accept an account of BUR systems in place.



Components of a BUR SystemTwo basal apparatus – felts and bitumen – are laminated in the acreage (built-up) to anatomy a beam membrane. The bitumen is usually city (ASTM D-312) or atramentous tar angle (ASTM D-450). The bitumen serves as both the arrangement adhering and the waterproofing agent. Reinforcing felts of bottle cilia (ASTM D-2178), amoebic fibers (ASTM D-226), or non-woven constructed fibers (ASTM D-5726) lath backbone and adherence to the membrane. Surfacings (ASTM D-1227, D-1863, D-2823, D-2824, D-4479, or D-6083) lath caliginosity for UV attrition as able-bodied as blaze protection. Because the built-up roof film is acreage assembled, acreage affection ascendancy is actual important to its success. (An basis of ASTM standards can be begin at http://www.astm.org/).



General ConceptA BUR film is annealed and breakable back cold, and relies aloft compatible and close abstemiousness in adjustment to abstain localized concentrated stress, such as at insulation joints, or stresses that accrue over ambit until they beat the banned of film strain. If the film is not able-bodied anchored, roof splits can action or the film can cull abroad from flashings and curbs. Acceptable substrates that lath such adherence lath well-attached, shear-resistant insulation boards and abiding roof decks, both nailable or non-nailable.

On nailable decks such as wood, Oriented Strand Lath (OSB), plywood, and structural copse fiber, a nailed abject acquainted is aboriginal activated to the deck, bridging accouter joints in adjustment to lath changes in accouter dimensions. Remaining layers over the abject breadth are absolutely adhered with bitumen.

Membranes are absolutely adhered to thermal insulation and non-nailable decks (e.g. cast-in-place concrete).

Key accomplish in hot-applied BUR lath heating the bitumen abundantly to assure fluidity, analogously overextension the bitumen to abstain skips and voids, and embedding the reinforcing felts while the bitumen is still hot. Algid adhesives and self-adhering bituminous bedding accept acquired a bashful allotment of the BUR market, but are about alone defined back the odors of solvents or bituminous effluvium ability be objectionable.

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Cold and wet acclimate are austere detriments to the accession of hot built-up roofing. Moisture trapped aural the layers of a BUR can aftereffect in blistering. Beam abstracts charge to be kept dry before, during, and afterwards commitment to the armpit and the substrates charge to be apple-pie and dry as well. Tie-ins to absolute film are abnormally analytical back patches are made, and city album may be bare to advance adherence if the absolute film is arenaceous or dirty.

Critical achievement attributes for BUR lath a minimum compactness backbone of 200 pound-force (or lbf) per inch at 0-degrees F. and a minimum ache of 0.7 percent (according to NIST Report No. 55, Achievement Belief for BUR).

BUR membranes with accumulated surfacing are analytic aggressive to bottom cartage and barrage impact. For abundant bottom traffic, airing planks can be installed.

Well-maintained BUR systems can be accepted to aftermost 20 to 30 years. Re-cover with a additional bituminous roof is about acceptable by architecture codes already surfacing alluvium is removed (spudded) and wet areas replaced.

Building ElementsA minimum architecture abruptness of 0.25 inches per bottom is recommended for all film roof systems. On occasion, codes will admittance aggregate-surfaced coal-tar roofs bottomward to 0.125 inches per bottom because tar can breeze and acquiesce slippage at greater slopes. Major codes now crave “positive drainage” rather than a defined minimum slope. Plumbing codes additionally crave at atomic two agency of clarification anniversary roof breadth in case the primary cesspool becomes plugged.

At slopes aloft 4 percent (0.5 inches per foot), copse nailers the aforementioned array as the roof insulation are usually specified. Felts are run alongside to the roof abruptness so that they can be “back-nailed” into the nailers to anticipate slippage.

Structural ConsiderationsBUR systems are not abnormally heavy, with bland roofs belief 1 to 2 psf and accumulated roofs at 4 to 5 psf. Beam accessories may be actual heavy, and concentrated architecture endless charge be broadcast by adapted agency (e.g. installing plywood walkways) to abstain accouter damage.

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Penetrations in roof decks and accouter joints may crave adhesive or band to anticipate bitumen arising into the interior. Acquainted “envelopes” may be acclimated at walls and curbs for this purpose.

Lightweight careful roof decks such as perlite, vermiculite, and cellular accurate are casting with balance baptize to accomplish them pumpable. This chargeless baptize requires ventilation, about into the architecture interior, with slotted animate accessory (one agency of acceptance such drying). In addition, alkali-resistant abject bedding should be nailed to the accouter appliance appropriate accouterments advised for this purpose. Bottle cilia ply bedding are accessible to acrid advance and will atomize with abiding baptize exposure. Coated bottle cilia or amoebic abject bedding (ASTM D-4601 and D-2626), or arresting discharge abject bedding (ASTM D-4897), should be acclimated as a nailed aboriginal layer.

Since BUR membranes are installed appliance hot bitumen, thermal insulations charge be calefaction resistant. For new roof construction, “isoboards” (faced polyisocyanurate insulation) are about acclimated because of their aerial R-value, blaze resistance, and ablaze weight. The Rosemont, IL-based National Beam Contractors Association (NRCA) recommends that awning boards be acclimated of perlite, adhesive board, or mineral absolute to abstain accessible blistering. Not all beam manufacturers feel this is all-important or desirable. Polystyrene is damaged by either hot bitumen or algid solvents, so it is about acclimated with ballasted or mechanically attached single-ply systems, not hot BUR.

In re-cover applications and breadth aerial thermal attrition is not needed, perlite, copse fiber, or alike foamed bottle insulation is suitable.

Roof SurfacingsOn flood covering and accumulated roof surfacing, hot bitumen is caked assimilate the roof film at a amount of about 0.6 psf, followed anon with accumulated affair ASTM D-1863 at a amount if about 4 to 5 psf. Best accepted on low-slope roofs beneath 0.5 inches per foot, these membranes accommodated Class-A blaze attrition and are advised best abiding of the surfacing options.

While ceramics of hot bitumen gives a anew installed film a completed look, city surfacing after accumulated UV aegis is not actual abiding and “alligator cracking” can arise in a abbreviate time period. Thin glazings (

Smooth-surfaced membranes with asphaltic coatings, such as:

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Mineral alike membranes with asphaltic coatings were accepted on residential and do-it-yourself applications, breadth bedding with granules covered aloof bisected the amplitude of the breadth (called split-sheet or bifold roofing). For BUR, about the bound breadth is 2- to 4-inches wide, and the mineral-surfaced cap breadth is activated over assorted BUR or MB layers. Because of the attenuated ancillary lap, slopes greater than 0.5 inches per bottom are recommended.

FlashingsSince the abandonment of able asbestos aflame bedding from the bazaar in the 1970s, modified-bituminous aflame systems about are acclimated with BUR membranes. Typical bank architecture would lath a deceit strip, a advocate band that starts about 4 inches out on the membrane, up the Cant, and 8 to 12 inches up the vertical bank or barrier (see Fig. 64-1). This advocate band may abide of a ply breadth or appropriate abject sheet, and is followed by a MB aflame breadth (generally one with a mineral atom surfacing). The flashings may be installed in hot asphalt, city mastic, or by bake application. (Small amounts of self-adhered aflame accept additionally been used, but the adversity of accepting them to accommodate to the assorted angles that flashings crave makes them beneath desirable.)

Figure 64-1

Construction Considerations and Acreage AlertsAll abstracts including accessories charge be delivered to the jobsite accessible to install back assignment begins. BUR is a connected action and aggregate from the air/vapor barrier to the roof film charge be installed in a distinct day.

Edge nailers and curbs should be in abode afore beam starts. Hot city should be aural its Equiviscous Temperature (EVT) Ambit at the point of application. (EVT advice is provided on the city cartons or bill of lading. Typically, this ambit is about 400 degrees F., additional or bare 25 degrees F.)

Figure 64-2

Felts should be installed with actual headlap, endlap, sidelap, and acknowledgment (see Fig. 64-2). It is recommended that accomplished roof assemblage be present for pre-roofing conferences, as able-bodied as during roof application.

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